Honeywell North 5400 Full Facepiece for Reusable Respirator Programs
The Honeywell North 5400 Series full face respirator uses a latex-free thermoplastic elastomer facepiece, a four-point head harness, and a polycarbonate lens with a 200-degree field of vision. The lens meets ANSI Z87 high-impact requirements, while the wide sealing area and standard nose cup support fit, visibility, and reduced lens fogging.
The 5400 accepts Honeywell North N-Series filters and cartridges through threaded connectors. The facepiece, filter or cartridge, and accessories must form a complete NIOSH-approved configuration selected for the contaminant, concentration, physical form, and workplace conditions. Filters, cartridges, adapters, and supplied-air components are sold separately unless the selected listing expressly states otherwise.
Quick Buying Details
Key Features
- Latex-free TPE facepiece
- Wide facial sealing area
- 200-degree polycarbonate lens
- ANSI Z87 high-impact lens performance
- Four-point head harness
- Threaded N-Series connectors
Common Work Environments
- Abatement and remediation
- Painting and coating work
- Welding and grinding operations
- Heavy-metal fabrication
- Oil, gas, and mining programs
- Industrial maintenance
5400 Model and System Compatibility
Honeywell lists two standard 5400 sizes: model 54001S in Small and model 54001 in Medium/Large. Models 54001SW and 54001W include a welding attachment and are separate configurations. The standard facepieces use N-Series filters and cartridges and may be adapted to the CA200 belt-mounted PAPR or CF2000 continuous-flow supplied-air system with the approved components.
The 5400 is not listed as compatible with the PR500 mask-mounted PAPR or CF4000 mask-mounted supplied-air system. Confirm every facepiece, cartridge, filter, adapter, and accessory against the current NIOSH approval label before use.
Respirator Selection and Fit Requirements
This tight-fitting facepiece must be used within a written respiratory protection program when OSHA requires respirator use. The program must address medical evaluation, fit testing, training, inspection, cleaning, maintenance, storage, and cartridge or filter change schedules.
Do not use an air-purifying configuration in an oxygen-deficient, immediately dangerous to life or health, unknown, or unassessed atmosphere. Facial hair or other conditions must not interfere with the sealing surface or valve function. The employer must select the complete approved configuration for the contaminant, concentration, physical form, and expected workplace conditions.
FAQ - Honeywell North 5400 Series Full Face Respirator
Which sizes are available for the Honeywell North 5400?
Honeywell lists model 54001S as Small and model 54001 as Medium/Large. The standard 5400 is not manufactured as separate Medium and Large models.
Are filters or cartridges included with the 5400 facepiece?
No. This listing is for the facepiece unless the selected offer expressly states otherwise. Compatible Honeywell North N-Series filters, cartridges, and combination cartridges are selected and purchased separately.
Is the Honeywell North 5400 itself NIOSH approved?
NIOSH approval applies to a complete respirator configuration, not the facepiece by itself. Use the 5400 only with components shown on the current approval label for the selected hazard and configuration.
What filters and cartridges fit the North 5400?
The 5400 uses Honeywell North N-Series filters and cartridges with threaded connectors. The employer must select the exact approved cartridge or filter for the contaminant, concentration, physical form, and required change schedule.
Does the 5400 lens provide impact-rated eye protection?
Honeywell states that the polycarbonate lens meets ANSI Z87 requirements for high impact and provides a 200-degree field of vision with downward viewing. Confirm that the complete PPE ensemble addresses every workplace eye and face hazard.
Is fit testing required for the North 5400?
Yes. When respirator use is required under OSHA 29 CFR 1910.134, the employee must receive the required medical evaluation and pass a fit test with the same make, model, style, and size of tight-fitting facepiece before workplace use.
Can the 5400 be used with a PAPR or supplied-air system?
Honeywell lists the 5400 as adaptable to the CA200 belt-mounted PAPR and CF2000 continuous-flow supplied-air system with approved components. It is not listed as compatible with the PR500 mask-mounted PAPR or CF4000 mask-mounted supplied-air system.
